Filament (FDM)
PC (polycarbonate) 3D printing
Polycarbonate (PC) is a tough, heat-stable engineering polymer used for covers, shields and parts that must absorb impacts. We print it in Brescia with FDM, including carbon-fiber-filled and flame-retardant grades.
What it is for
Polycarbonate is used for covers, guards, shields, enclosures of electrical equipment, supports and tools that have to absorb impacts and work in heat. It is a very tough thermoplastic and keeps its properties over a wide temperature range.
Do not choose it for parts in contact with solvents, fuels or aggressive detergents, which can cause cracking under stress: nylon or PPS are the better fit there. Outdoors, unprotected, it yellows: prefer ASA. For temperatures beyond its own move to Ultem or PPSU.
Variants compared
| Property | PCQuote |
|---|---|
| Mechanical | |
| Tensile strengthISO 527, XY | 53.44 MPa41.43 MPa Z |
| Tensile modulusISO 527, XY | 2,435 MPa2,149 MPa Z |
| Elongation at breakISO 527, XY | 4.53%2.79% Z |
| Flexural strengthISO 178, XY | 81.29 MPa |
| Flexural modulusISO 178, XY | 2,050 MPa |
| Charpy impact, notchedISO 179, XY | 21.28 kJ/m² |
| Thermal | |
| Heat deflection temperature (HDT) at 0.45 MPaISO 75 | 114 °C |
| Heat deflection temperature (HDT) at 1.8 MPaISO 75 | 99 °C |
| Glass transition (Tg)DSC, 10 °C/min | 113 °C |
| Vicat softening temperatureISO 306 | 117 °C |
| Physical | |
| DensityISO 1183, at 23 °C | 1.19 g/cm³ |
| Water absorptionequilibrium at 23 °C and 70% RH | 0.253%standard not stated on the sheet |
| Source |
|
| Property | PCQuote | PC-CF (carbon fiber)Quote | PC-FR (flame retardant)Quote |
|---|---|---|---|
| Mechanical | |||
| Tensile strength | 53.44 MPaISO 527, XY41.43 MPa Z | 64 MPaISO 527-1, horizontal specimen, at yield | on request |
| Tensile modulus | 2,435 MPaISO 527, XY2,149 MPa Z | 2.6 GPaISO 527-1, horizontal specimen | on request |
| Elongation at breakISO 527, XY | 4.53%2.79% Z | on request | on request |
| Flexural strengthISO 178 | 81.29 MPaXY | 94 MPahorizontal specimen | on request |
| Flexural modulusISO 178 | 2,050 MPaXY | 3.5 GPahorizontal specimen | on request |
| Charpy impact, notched | 21.28 kJ/m²ISO 179, XY | 12 kJ/m²ISO 179-1, horizontal specimen | on request |
| Charpy impact, unnotchedISO 179-1, horizontal specimen | on request | 32 kJ/m² | on request |
| Shore hardness | on request | 83 Shore Dstandard not stated on the sheet | on request |
| Thermal | |||
| Heat deflection temperature (HDT) at 0.45 MPaISO 75 | 114 °C | 114 °C | on request |
| Heat deflection temperature (HDT) at 1.8 MPaISO 75 | 99 °C | 106 °C | on request |
| Glass transition (Tg)DSC, 10 °C/min | 113 °C | on request | on request |
| Vicat softening temperatureISO 306 | 117 °C | on request | on request |
| Physical | |||
| Density | 1.19 g/cm³ISO 1183, at 23 °C | 1.22 g/cm³standard not stated on the sheet | on request |
| Water absorptionequilibrium at 23 °C and 70% RH | 0.253%standard not stated on the sheet | on request | on request |
| Source |
|
| on request |
Typical values from the makers' data sheets, measured on specimens under the conditions stated. They are not guaranteed design values: for a critical application ask us for a test on your part.
Treatments after printing
For unfilled PC: annealing at 90 °C for 2 hours right after printing, as the maker recommends.
Annealing and filament drying are done in a Memmert oven at a controlled temperature.
Design limits
- Build volume
- 350 × 350 × 450 mm
- Minimum wall
- 3 mm
- Dimensional tolerance
- ±0.6 mm up to 100 mm, ±0.75% above
These are the limits of the process, the same for every variant unless stated. For critical dimensions, talk to us before printing.
Which variant to choose
- PC: unfilled, the toughest. Printed specimens: tensile strength 53.44 MPa in XY and 41.43 MPa in Z (ISO 527), notched Charpy impact 21.28 kJ/m² (ISO 179), heat deflection temperature 114 °C at 0.45 MPa (ISO 75).
- PC-CF (carbon fiber): stiffer and more dimensionally stable, for brackets and tools. Specimens printed flat: tensile strength at yield 64 MPa (ISO 527-1), heat deflection temperature 114 °C at 0.45 MPa and 106 °C at 1.8 MPa (ISO 75).
- PC-FR (flame retardant): with a flame retardant, for electrical enclosures. The values of its data sheet are on request.
FAQ
Frequently asked questions
Do you have a part to print in PC (polycarbonate)?
Upload the CAD file: we reply within 1 working day with a quote and a recommended material.
Request a quote